Technometrics, November 1996
Publisher's note: The Complete Guide to the CRE was originally
titled The Reliability Engineering bible.
Reliability Engineering Bible [The Complete Guide to the CRE],
by Bryan Dodson and Dennis Nolan, Tucson: Quality Publishing, 1995, xii
+ 489 pp., $99.00
As the title suggests the authors ostensibly had a lofty goal in mind
during the writing of this book. Although it has many good qualities, however,
it does not deserve the sublimation of being called the Reliability Engineering
Bible. The authors claim that this book has three valuable uses: (1)
It provides a good preparation for the Certified Reliability Exam (CRE)
sanctioned by the American Society for Quality (ASQ). (2) It
can be used as a textbook for a two-semester college course in reliability.
(3) It serves as a comprehensive reference book. I proffer, provided the
engineer has experience and/or format training in reliability models, that
this book does an excellent job at supporting their first and third claims
but misses the mark on the second.
As stated in the preface, the authors' primary goal is to "present
the entire body of knowledge for reliability engineering as defined by"
the ASQ in their CRE examination booklet. That goal is definitely achieved.
Not surprisingly, because of the comprehensive aim, the material is often
somewhat cursory. Nonetheless, a formally trained reliability engineer will
find this book a useful reference in preparing for the CRE exam. It is very
well organized and with few exceptions follows the outline given by ASQ.
Pursuant to this theme, Chapter 1 offers advice on exam-taking strategies
as well as detailing the materials that you should bring to the exam such
as calculators, snacks, pencils, references, and so forth. Chapter 2 completes
the introduction with discussions of data integrity and analysis, as well
as defining an array of relevant terms related to failure data.
The remainder of the book is composed of chapters that are concomitant
with the various topics outlined in the CRE examination booklet (on-line
versions available at the ASQ home page, Internet address: http://www.asqc.org).
Chapters 3-6 cover mathematical reliability models supplemented with numerous
and varied examples. Chapters 7-11 cover the "nonquantitative"
aspects of reliability. Because the CRE exam heavily emphasizes the concepts
in Chapter 3, "Distributions," and Chapter 4, "Prediction,
Estimation, and Apportionment Models" (together composing over 40%
of the book), I will take commensurate time here to discuss the quality
of these chapters.
Chapter 3 begins with an introduction to discrete and continuous distributions
and then covers parameter estimation (maximums likelihood estimators and
method of moments only), hazard and probability plotting, and finally confidence
intervals and hypothesis testing. Although I found the material on hazard
and probability plotting to be of superb quality, I am disappointed with
this chapter overall. In their zeal to avoid "proofs and derivations,"
the authors left out substance as well. Because the CRE exam heavily emphasizes
the concepts covered in this chapter, to get any benefit I feel that the
practitioner must have at least one course in mathematical statistics and
one course in reliability, as well as a basic statistical knowledge. This
undermines the authors' thesis that practitioners with "a basic knowledge
of statistics will be able to pass the ASQ CRE exam after reading this
text and working the exercises at the end of this chapter" (p. xi)
There is no motivation or discussion as to what reliability means; just
its probabilistic meaning is given. Similarly they define means and variances
of random variables with no discussion as to how they relate to each other
or how they relate to reliability. Moreover, because they are purporting
to have written this book for reliability engineers, is seems that they
would have some substantive discussion about desirable behavior and/or distinctive
behavior for hazard functions, yet they do not. For example, there is no
reference to the "bathtub" curve until the end of Chapter 6, page
276, and this, it seems, is made only in passing. For similar reasons, I
feel that this book is not appropriate for the classroom, regardless of
the students backgrounds. There are many examples in which the authors are
too casual with important details. For the sake of brevity, I will only
mention a few transgressions. The independence requirement is not mentioned
in the context of a t statistic being proportional to the ratio of a standard
normal and the square root of a chi square. The support of Poisson distribution
is given as finite instead of countably infinite. More globally, they make
no clear distinction between parameters and estimates of parameters and
are very loose with language, using phrases like "moment estimators.
. .match the accuracy of maximum likelihood estimators if the sample size
is large" (p.66).
Chapter 4, on the other hand, is quite substantive and very well written.
It begins with an informative discussion of reliability data acquisitions
from public databases such as FARADA (Failure Rate Data) and IEEE Data.
The rest of the chapter pertains to the reliability of systems- that is,
series, parallel, and k-out-of-n. I found the coverage here to be superb
and comparable to that of Martz and Waller (1982), a reference I always
keep handy. Two other timely topics that this book treats superbly, on an
introductory level, are Monte Carlo simulation and software reliability.
Chapter 5, "Reliability Testing," and chapter 6, "Maintainability
and Availability," complete the quantitative portion of the book and
they, although quite terse, are of high quality. Chapters 7-11 cover the
topics of criticality analysis, part selection and derating, reliability
management, product safety, and human factors in reliability, respectively.
Each chapter is filled with useful information for the practitioner, presented
clearly, and demonstrates the authors' immense industrial experiences.
Finally, the authors' last claim is that "practitioners will find
this text valuable as a comprehensive reference book" (p. xii). This
is mostly true in that it provides an excellent outline for timely topics
important to the practitioner. Practitioners will often find, however, that
they must go to the references, given at the end of each chapter, to get
substantive details. Books such as those of Lawless (1982), Martz and Waller
(1982), Kececioglu (1991), and Nelson (1990) are invaluable references,
approved by ASQ and should be used in conjunction with a book as such as
the one we are discussing.
In summary, I enjoyed reading this book and found it to be relevant and
informative. It most definitely can serve as a useful reference to the practitioner,
but for the reasons discussed previously, it does not warrant the name Reliability
Engineering Bible [The Complete Guide to the CRE]. Although I do not recommend
this book for use in the classroom, a reliability engineer will find that
reading this book, in conjunction with other ASQ-approved references, is
a smart strategy for passing the American Society for Quality Control's
Certified Reliability [Engineer] Exam.
Mark Carpenter
Sam Houston State University
Kececioglu, D. (1991), Reliability Engineering Handbook (Vols. 1 and
2), Englewood Cliffs, NJ: Prentice-Hall.
Lawless, J.F. (1982), Statistical Models and Methods for Lifetime Data,
New York: John Wiley.
Martz, H.F., and Waller, R.A. (1982), Bayesian Reliability Analysis,
New York: John Wiley.
Nelson, W. (1990), Accelerated Testing, New York, John Wiley.
|