The Six Sigma Study Guide
by Bryan Dodson,
Paul A. Keller and Thomas
Pyzdek
Table of Contents
Introduction
I. Enterprise-Wide Deployment 1
A. Enterprise view 1
B. Leadership 4
C. Organizational goals and objectives 9
D. History of organizational improvement/foundations of Six Sigma 12
II. Business Process Management 15
A. Process vs. functional view 15
B. Voice of the customer 16
C. Business results 29
III. Project Management 59
A. Project charter and plan 59
B. Team leadership 71
C. Team dynamics and performance 73
D. Change agent 75
E. Management and planning tools 78
IV. Six Sigma Improvement Methodology and ToolsDefine
81
A. Project scope 81
B. Metrics 84
C. Problem statement 86
V. Six Sigma Improvement Methodology and ToolsMeasure
89
A. Process analysis and documentation 89
B. Probability and statistics 90
C. Collecting and summarizing data 94
D. Properties and applications of probability distributions 103
E. Measurement systems 134
F. Analyzing process capability 144
VI. Six Sigma Improvement Methodology and ToolsAnalyze
151
A. Exploratory data analysis 151
B. Hypothesis testing 155
VII. Six Sigma Improvement Methodology and ToolsImprove
195
A. Design Of Experiments (DOE) 195
B. Response surface methodology 207
C. Evolutionary Operations (EVOP) 208
VIII. Six Sigma Improvement Methodology and ToolsControl
211
A. Statistical process control 211
B. Advanced statistical process control 237
C. Lean tools for control 239
D. Measurement system re-analysis 240
IX. Lean Enterprise 241
A. Lean concepts 241
B. Lean tools 250
C. Total Productive Maintenance (TPM) 252
X. Design for Six Sigma (DFSS) 253
A. Quality Function Deployment (QFD) 253
B. Robust design and process 257
C. Failure Mode and Effects Analysis (FMEA) 258
D. Design for X (DFX) 261
E. Special design tools 262
Appendix 1. Six Sigma Black Belt Certification Body of
Knowledge 265
References 279
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